The Foundry
What truly sets us apart from other manufacturers is our Kent foundry. Every cast iron bathtub showcased in our showroom and crafted in our workshop is forged right here in our local foundry in Pluckley, then meticulously hand-finished by our skilled team.
At Catchpole & Rye, we believe that a bathtub should be more than just functional; it should be a lasting centrepiece, crafted with care and built to stand the test of time. That’s why quality and longevity aren’t just ideals for us; they are at the very heart of everything we do. From the very first stage of casting to the final hand-finished detail, every step of the process is rooted in centuries-old craftsmanship.
Our expert team of foundrymen and artisans work daily with molten cast iron, heated to temperatures exceeding 1400°C. This intense heat is essential to shape the metal, but it also symbolises the passion and dedication poured into each piece. These are not modern, automated techniques; they are traditional methods passed down through generations, honed over time and kept alive by the skilled hands of our craftsmen.
By continuing to use these heritage practices, we not only ensure exceptional durability and character in every bath we produce, but we also protect and preserve the artistry of British metalwork. It’s this unwavering commitment to excellence and authenticity that makes a Catchpole & Rye bathtub truly unique, a legacy forged in fire, ready to be treasured for years to come.
How is a cast-iron bath made? It all begins with a sand mould, which forms a cavity in the shape of the bath. Molten cast iron is then poured into the mould, typically with the bath cast upside down and a network of “runners” allows air to escape during the process. Once the metal has cooled and solidified, the bath is released by ‘striking the mould’, revealing a raw casting. This rough form is then transferred to our workshop, where the precise and detailed finishing begins.
When you choose a Catchpole & Rye bath, you’re not only investing in a genuine British-made product, you’re bringing home a small, enduring piece of history.
